Unit
Plot No. 20/Part, SY No. 50, IDA Jeedimetla, Phase III, Quthubullapur Mandal, Medchal-Malkajgiri District, Hyderabad, Telangana - 500055
Workshop Timming
24/7
Plot No. 20/Part, SY No. 50, IDA Jeedimetla, Phase III, Quthubullapur Mandal, Medchal-Malkajgiri District, Hyderabad, Telangana - 500055
24/7
Materials We Machine:
Carbon Steel & Alloy Steel
Stainless Steel (304, 316, etc.)
Aluminum & Aluminum Alloys
Brass & Copper
Engineering Plastics (Delrin, Nylon, PTFE, etc.)
Tool Steels (D2, H13, O1, etc.)
Typical Applications:
Machinery spares and replacement parts
Prototype components
Complex geometries and 3D contours
Shafts, gears, housings, and brackets
Custom components for R&D projects
Precision machining is the foundation of everything we do. Our advanced fleet of CNC Vertical Machining Centers (VMCs) and CNC Lathes allows us to produce components with exceptional dimensional accuracy, superior surface finishes, and tight tolerances.
Our Machining Capabilities:
| Capability | Details |
|---|---|
| CNC Milling | 3-axis and 4-axis machining on Cosmos VMCs (64D, 800, 1050, 1160) |
| CNC Turning | Precision turning on LMW, LML, Pride, and Global CNC Lathes |
| Work Envelope | Up to 1160 mm on VMCs; up to 500 mm on lathes |
| Tolerances | Achievable tolerances as tight as ±0.005 mm |
| Surface Finish | Superior finishes for demanding applications |
Ideal For:
Businesses without in-house machining capacity
Companies looking to supplement their production
One-off prototypes and R&D parts
Low to medium volume production runs
Legacy parts where OEM support is unavailable
We act as your dedicated external manufacturing partner. Whether you have a detailed CAD model, a hand-drawn sketch, or a physical sample, we can reverse-engineer and manufacture it to your exact specifications.q
Our Custom Manufacturing Process:
| Step | Description |
|---|---|
| 1. Consultation | We discuss your requirements, application, and performance expectations. |
| 2. Design Review | Our engineers analyze your drawings for manufacturability and optimization. |
| 3. Material Selection | We help select the ideal material for your application. |
| 4. CAM Programming | We program the job in Mastercam for optimal efficiency. |
| 5. Precision Production | Your part is manufactured on our CNC machines. |
| 6. Quality Inspection | Rigorous inspection against your specifications. |
| 7. Delivery & Support | On-time delivery with follow-up support. |
Our Tooling Process:
Requirement Analysis: We understand your production process and challenges.
Design & Engineering: We design the tool for durability, efficiency, and safety using CAD software.
Material Selection: We choose appropriate tool steels and materials.
Precision Fabrication: We manufacture the tool using our VMCs, lathes, and grinding equipment.
Heat Treatment (if required): For enhanced hardness and wear resistance.
Testing & Validation: We test the tool to ensure it meets performance expectations.
Documentation & Delivery: Complete documentation and on-time delivery.
The right tooling is the difference between efficient, consistent production and costly delays. We provide a comprehensive tooling service that encompasses both design and fabrication, ensuring your manufacturing processes are optimized for speed, accuracy, and repeatability.
Our Tooling Capabilities:
| Tool Type | Description | Applications |
|---|---|---|
| Press Tools | Blanking, piercing, bending, forming, and drawing tools | Sheet metal stamping, automotive components |
| Moulding Tools | Injection moulds, compression moulds, and inserts | Plastic components, consumer goods, electronics |
| Jigs | Drill jigs, template jigs, and fixture jigs | Guiding tools for accurate hole placement |
| Fixtures | Milling fixtures, welding fixtures, assembly fixtures | Work-holding for machining and assembly operations |
Ideal For:
Any project requiring complex programming
Parts with intricate 3D surfaces
Projects where cost optimization is critical
High-value components where error prevention is essential
This is not just a service; it is the intellectual engine that powers everything we make. Our official license for Mastercam CAD/CAM software allows us to program, simulate, and optimize your parts for manufacturing with unmatched efficiency and accuracy.
What Mastercam Enables Us To Do:
| Capability | Benefit to You |
|---|---|
| 2D & 3D CAM Programming | Complex geometries become simple to machine. |
| Toolpath Optimization | Faster machining times and reduced costs. |
| Digital Simulation | We verify the entire machining process digitally to prevent errors before any metal is cut. |
| Collision Detection | Avoid costly crashes and material waste. |
| Surface Machining | Superior surface finishes on complex 3D contours. |
| Multi-Axis Programming | Capability to program complex 4-axis work. |
| Direct CAD Integration | We work directly with your CAD files (STEP, IGES, DWG, DXF, SolidWorks, etc.). |